Process Engineer

Position Description

Job Summary

What's the job?

The Process Engineer will implement World Class Manufacturing projects, production and processing methods and controls to meet customer-based quality standard in a manner consistent with CertainTeed Gypsum Vision, Mission, Values and Objectives. Utilizing WCM principles, this position will focus on product formulation, process development and optimization, equipment design and optimization, general project engineering, and trial planning and execution. The Process Engineer will also assist with Process Innovation through close collaboration with CertainTeed and Saint-Gobain support groups. Through the application of process engineering fundamentals and advances process control tools, this position will ensure that processes are centered, capable and in control; reduce process variations; and resolve special causes variation.

Here’s what you’ll be responsible for in this role

• Day to day quality control, process improvement projects, operational troubleshooting, and Quality Step Zero requirements. The incumbent will work closely with the maintenance team to troubleshoot mechanical breakdowns, to review and recommend PM plans.

• Analyze process variations; develops solutions and implements corrective actions by using advanced statistical tools in identifying and resolving the root causes of the variations in the process, and participates in resolving critical process and product problems with customers and vendors.

• Design / develop new process systems, revise existing processes, and develop and coordinate the implementation of projects, which contribute substantially to plant profitability.

• Compile technical data and other background information to determine equipment performance specifications and established baselines. Interpret and extrapolates accumulated data to prepare diagrams and flow charts for the efficient operation of the equipment.

• Assist with preparing programs for computer control systems.

• Interact with consultants and suppliers to determine compatibility of other systems and products as they may apply to process improvement.

• Implement recommended process efficiency improvement projects.

• Ensure CertainTeed Gypsum’s standards of safety, quality and reliability are built into process and equipment solutions utilizing WCM principles.

• Assist project teams during delivery phase and commissioning of equipment.

• Develop and encourage innovative processes and equipment concepts along with follow through to Return on Investments (ROI) patents and / or proprietary intellectual property.

• Identify safety, cost and quality opportunities and develops solutions for corrective actions.

• Participate and runs trials to evaluate equipment, process and raw material opportunities.

• Analyze operating problems, develops solutions, and implements corrective actions.

• Provide training for operators and maintenance personnel.

• Support Manufacturing Business Plan opportunities.

• Comply with environmental standards, assures good housekeeping practices following 5S systems, enforces plant rules and safety regulations, and supports VMVO and WCM initiatives.

• Continuously evaluate workplace for safety concerns and ensures behavioral safety initiatives are performed to goal levels.

• Perform other related duties and responsibilities as needed and / or requested by management.

• May consult with and/or assist other CertainTeed Gypsum North American plants on issues.

• Responsible for capital project budget from planning to execution.

• Prepare capital expenditures and provides technical and budgetary input for the purpose of planning and scheduling projects.

Required Qualifications

What you bring...

• Bachelor’s Degree in chemical, manufacturing, mechanical engineering, or similar discipline; or five (5) years of equivalent training and experience to have comprehensive knowledge of the practices, procedures and regulations associated with process control technology may be substituted for a degree.

• Three to five (3-5) years of applied professional experience in a manufacturing environment.

• Understanding of mass & energy balance, flow diagrams, Process & Instrumentation Diagrams (P&ID), fluid properties and thermodynamics.

• Understanding of project management and project engineering fundamentals.

• Working knowledge of advanced statistical tools used to reduce variations.

• Flexible, open-minded team player with excellent written and verbal communication skills.

• Excellent interpersonal and problem-solving capabilities to work effectively in corporate, manufacturing and team environments.

• Proficient in Microsoft Office Suite.

• Experience in gypsum chemistry and manufacturing process.

• Experience leading focused improvement (FI) or Kaizen projects.

• Previous AutoCAD experience.

• Preferred Qualification: Work on, or in possession of, a professional designation (P.Eng). *Specialist title (replaces Engineer) if no P.Eng designation.

• Working experience in a unionized environment an asset.

Additional Description

WORKING CONDITIONS

Works in a traditional manufacturing plant environment with limited HVAC, concrete floors, and exposure to industrial noise, dust, chemicals and temperature changes. Normal plant operation is 24 hours, 7 days a week and work hours may vary depending on business needs. May require long hours, and weekend and holiday work. May require travel by air and rental cars.

PHYSICAL DEMANDS

Must be able to spend a significant amount of time on plant floor. Job includes tasks that require walking, bending, twisting, gripping, stair and ladder climbing, entering confined spaces, navigating rough terrain and occasional lifting of up to 75 lbs. Job may require long periods of sitting, walking, standing, working on a computer or engaging in telephone conversation. Must be capable of wearing personal protective equipment necessary to comply with government and company safety standards whenever engineered methods of reducing hazards or physical requirements cannot be reasonably accommodated.

Company Summary

We provide unique options to fit your unique lives! Our Total Rewards Program is customizable to accommodate your needs. Our menu of flexible options (https://bit.ly/2RZtfYI) includes, but is not limited to:

• Excellent healthcare benefits package.

• Family Focus & Balance: Parental leave, paid time-off and Employee Assistance Program.

• Financial Security: Competitive RRSP, Company-funded DPSP (Deferred Profit-Sharing Plan) and Employee Stock Purchase Program (PEG).

• Volunteer Day off: Give back to the community – each employee has one paid day a year that they can use towards volunteering their time and effort with a registered charity.

• LiveWell Program: Rewarding you for living a healthy lifestyle.

• And more!

Why work with us?

At Saint-Gobain, our employees have pride in belonging to an organization whose culture is made up of these core values: Trust, Empowerment, & Collaboration. Our company encourages diversity and inclusion in all its forms while our products make the world a more beautiful, safer, and sustainable home (http://bit.ly/purpose-sgna) .

To learn more about us visit www.certainteed.ca

We look forward to hearing from everyone but please note that due to the volume of resumes submitted, only those selected for next steps will be contacted. To stay in touch with CertainTeed, follow us on LinkedIn, Facebook and Instagram.

Legal Statement

Saint-Gobain is an inclusive and equal opportunity employer committed to providing reasonable accommodations throughout the recruitment process to applicants upon their request. This commitment is in accordance with the Accessibility for Ontarians with Disabilities Act (AODA).

Process Engineer

Location: Mississauga, Ontario

Posting Date: 04/18/2024

Job Code: CAN00751

See yourself here (https://maps.google.com/?q=CertainTeed+Gypsum+Canada%2C+Inc MISSISSAUGA Ontario)